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The Automatic Production Machine For Varistors Features An Automatic Three-in-one System For Wire Forming, Chip Insertion And Welding
Product Details:
| Place of Origin: | Dongguan，Guangdong,China |
| Brand Name: | UCHI |
| Certification: | SGS.UL |
| Model Number: | YC-270-R |
Payment & Shipping Terms:
| Minimum Order Quantity: | 5000PCS |
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| Price: | Negotiable |
| Packaging Details: | Bulk |
| Delivery Time: | 5-7 days |
| Payment Terms: | T/T,Paypal,Western Union,Money gram |
| Supply Ability: | 5000,000,000PCS Per Month |
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Detail Information |
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| Highlight: | automatic varistor production machine,three-in-one varistor welding system,metal oxide varistor manufacturing equipment |
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Product Description
Automatic Production Machine For Varistors
Features an automatic three-in-one system for wire forming, chip insertion and welding.
Basic Operation Process
- Wire feeding section and motor belt feeding
- Straight wire feeding
- U-shaped cutting
- Punching
- Driven by the embossing wheel of the wire divider
- Wire alignment
- Flattening the long arm
- Floating foot position 1
- Floating foot position 2
- Parallel foot position
- Gold mold forming
- Tensioning before inserting pieces
- Driven by the needle wheel of the wire divider
- Buffering
- Applying solder
- (Blowing and drying) natural drying
- Inserting pieces
- Driven by the needle wheel of the wire divider
- First preheating zone
- Second preheating zone
- Dip welding
- Step drive
- Natural cooling buffer
- Buffer
- Step drive
- Cutting
- Buffer frame
Technical Parameters and Requirements
| Machine Dimensions | 10 meters long, approximately 1,500 kg weight |
| Machine Model | YC-270-R |
| Product Pitch | 10mm |
| Aperture | 2.5mm 28 single-row paper tape products |
| Production Efficiency | 180-260pcs/min (Pitch10) |
| Ceramic Tile Size | Diameter: 7D, Sheet thickness: T≤3.5mm |
| Lead Wire Specification | φ0.56mm |
| Power Usage | AC380V, 50HZ; Air source: 5kg/cm; Total power approximately 16KW |
| Warranty Period | One year (excluding human factors and natural disasters) |
Additional Technical Specifications
- Wire feeding mold: 0.56 specification mold (on assembly table)
- Maximum length of paper tape for wire feeding: 35mm
- U-shaped mold width: F5mm (1 set installed on machine)
- Alignment mechanism: Five sets of V-shaped bearings (13 in each set)
- Paper tape size: Three-in-one paper tape 14.5x0.85mmx1000m
- Machine equipped with two sets of forming mechanisms: floating feet and parallel feet
- Flux application with flow detection switch to prevent empty welding
- Preheating tanks: Two groups (each 896mm long)
- Dip soldering tank with three heating units
- Machine frame: Welded plates with blue baked paint panel
- Noise reduction design with spiral bevel gear and synchronous belt transmission
- Includes all vulnerable parts, spare parts and related component drawings
Equipment Schematic
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